Manual data entries from production lines are the biggest source of errors and hidden costs. Barcode systems that provide real-time data flow and data collection devices connected to machines radically change operational efficiency.
Barcode and Warehouse Solution
Are you looking for barcoded production and stock tracking?
In this article, we explained the need for barcodes, machine data collection and instant traceability in production. To manage warehouse, stock, shipment and production movements with barcodes KG WMS and KG Wrighteur can examine their solutions; You can look at the warehouse operation example of Bambi Shoes.
1. Zero Error Data Entry with Barcode Systems
Raw materials taken from the warehouse to production, semi-finished products and final products must be processed into the system with barcode readers in just seconds. Manual form filling period, Barcode module of Korgün ERP Thanks to this, it is completely eliminated. This increases stock accuracy to 99.9%.
Manual Method
Data is entered at the end of the shift via Excel or paper forms. Incorrect stock reduction, missing data and loss of time are inevitable.
Barcode + ERP
As soon as the material is scanned, it is removed from the stock and reflected in the system at the time of production. The data is instantaneous and 100% accurate.
Success Story: Bambi Shoes
"The WMS program gave us the ability to do more work, more accurately, with fewer staff. We can operate more comfortably without relying on personnel. It eliminates the mistakes staff could make."
2. Automatic Data Collection: Let Your Machines Talk to ERP
Smart devices connected to benches and machines instantly transfer the working hours of the machines, how long they were idle, the reasons for the downtime and the quantities produced to the ERP. Korgün ERP production integrations With it, your machine performance and downtime analyzes are reported automatically.
Advantages of Receiving Data from the Machine:
- Operator-independent, precise and instant production quantity tracking
- Second-by-second reporting of malfunctions or maintenance stops
- Direct reflection of energy consumption analyzes on production costs
3. Transparent Monitoring of Operator Performance
Thanks to advanced ERP solutions, the performance of operators on the production line becomes measurable. Who produced how much work, at which station, in how long? Operators log in to the system with their barcodes and place work orders. start and finish from tablets It lays the foundation of a fair performance system.
4. Instant Traceability and Quality Assurance
When your customer detects a defect in a product, wouldn't you like to be able to find out within seconds which batch, with which raw materials, at what time and on which machine that product was produced? Managing Lot/Party tracking with barcodes via ERP is the only way to ensure end-to-end traceability.
To determine the connection of the records to be collected with the barcode to the production order Scope of production tracking program review; also verify machine data collection connections.
Speed Up by Digitizing Your Production
Reduce losses in the production area with Korgün ERP's barcode, handheld terminal and machine data collection supported structure.