For shoe, textile, leather and bag manufacturers, a standard order is never "standard". When a single t-shirt model has 5 different colors and 6 different sizes (5x6 = 30 variants), your Excel spreadsheets will instantly crash. When "Contract Manufacturing" processes are involved, raw material loss turns into a black hole.
Generic foreign software has difficulty understanding the complex bill of materials (BOM) structure and subcontracting culture of the Turkish industry. Korgün has 33 years of engineering experience native ERP software The solutions are coded to end exactly this chaos.
The Wound of Subcontracting Production
When you send 1,000 meters of fabric or 5,000 square decimeters of leather to a subcontractor, the process is often tracked with notebooks or disjointed Excel lines. The result is always the same:
- Invisible Wastes: When the fabric goes to cutting, it cannot be measured how much is real waste and how much is "lost".
- Semi-Finished Product Clutter: It is not known when the products that are disintegrated from sole to upper or sent to contract embroidery will be returned.
- Profitability Fallacy: Since exact cost calculations cannot be made, how much profit the product sold will make is only an estimate until the end of the year.
No More Variant (Color/Number Option) Confusion
a real one corporate ERP program interprets a shoe or bag model with hundreds of subcomponents not as a "singular product" but as an intelligent matrix.
Automatic Variant Barcodes
Once you define the main model to the system, hundreds of sub-barcodes are generated automatically and error-free by Korgün ERP according to the selected assortments (color and number matrix).
Dynamic bill of materials (BOM)
The raw material consumers of a "Red, Size 42" shoe and a "Black, Size 38" shoe are different. The moment the system hits the production line, it calculates the warehouse drawdown on a number-based basis, from sole to lace.
How to Control Contractor with Korgün ERP?
Outbound Delivery and Assignment
The raw material or semi-finished product arriving at the subcontracting workshop is immediately debited to the "Contracting Warehouse". It is deducted from your main warehouse, but remains recorded as your business's capital.
Return and Waste Analysis
Sewn or assembled products returned from the subcontractor are counted. The difference between the expected number of products and the actual return is automatically reported to be deducted from the subcontractor's "account".
Instant Cost Reflection
The labor invoice issued by the subcontractor is placed directly on top of the semi-finished product cost. This way, you can clearly see the "real penny cost" of the shoes on display.
To establish the relationship between material issue, return and open balance in the contract manufacturing tracking guide You can also use record chaining.
Become the Master of the Supply Chain
Instead of spending millions on software that does not know the realities of the Turkish industry, meet the Engineering Mind of Korgün ERP, written with the dynamics of our production lines.